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Spotsie Enabling Accurate, Real-Time Location for a Leading Mold Manufacturer

With its ATEX-certified IoT location system, Notch used Spotsie to enable real-time crate location with 5-meter accuracy, thus saving time and boosting overall productivity.

Spotsie: ATEX-certified IoT location system
INDUSTRY Manufacturing
TECHNOLOGY IoT
SERVICES Custom Software Development
DURATION 2024
The Client

The client is one of the leading mold manufacturers, continually adapting to meet the needs of the glass container industry. Their molds are behind Coca-Cola, Jim Beam, Heineken, Jagermeister, and the world’s most famous perfumes like Chanel N°5.

The Challenge

Operators wasted 10–15 minutes searching for pallets. Optimization was needed, to enable time tracking for each manufacturing step, thus improving efficiency and pinpointing where delays occurred.

The Solution

Notch designed and implemented Spotsie, an ATEX-certified IoT location system giving operators real‑time visibility in environments where GPS fails. It also gave back‑office teams a single place to analyze movement history, and scale tracking across warehouses with minimal workflows disruption.

Project Goals
  1. 1
    Accuracy
    Achieve at least a 5m accuracy indoors with a denser grid placement.
  2. 2
    Productivity
    Integrate the positioning data with the machine operators' workflow.
  3. 3
    Real-Time Data
    Deliver an app that enables the client data access and analytics

Process

01
Requirements consulting

Defining scope, key use cases, and 5‑meter accuracy goals.

02
Business process consulting

Mapping current pallet flows and designing BLE‑enabled workflows.

03
User research

Capturing operator and supervisor needs for simple daily use.

04
Custom software development

Building BLE gateways, MQTT data flows, and the tracking web app.

05
Pilot and scale‑up

Running a low‑risk pilot and preparing rollout to more sites.

Technologies & Services

Nordic SOC ESP32 platform Bluetooth Low Energy WiFi MQTT/TCP
Kubernetes Spotsie Cloud React frontend Android SDK SQL
Requirements Consulting Business Process Consulting User Research Custom Software Development
The Product

 is an ATEX-certified IoT location system that uses BLE technology, cloud software, and real-time asset tracking to automate logistics, enhance safety, and power predictive analytics for Industry 4.0 companies. Its dense, low-cost indoor-outdoor tracking lets operators locate crates in real time with 5-meter accuracy, saving minutes per batch – unlike GPS or RFID, which are less reliable for this use case.

Results

  • 1

    Sub‑5 Meter Accuracy

    Better than 5-meter indoor precision, positioning reliably where GPS doesn’t work.

  • 2

    Faster Operator Retrieval Time

    Pairing pallets and work orders using BLE and QR scanning saved 10-15 minutes per batch.

  • 3

    Seamless Data Flow 

    Gateways transmitted location data via MQTT and Wi‑Fi, syncing to the database.

  • 4

    Live Tracking + Historical Insights

    Instant access to exact pallet locations, operator activity, and movement history.

  • 5

    Scalable System

    Minimally disruptive pilot proved extension-ready and low-cost with flexible gateway placement.